Upon arrival, your filter is thoroughly inspected and logged into our tracking system to ensure complete service documentation.
The EGR cooler is evaluated to determine the level of carbon accumulation and any restrictions that may affect exhaust gas flow and engine performance.
The EGR cooler is submerged in our industrial ultrasonic cleaning system, where high-frequency sound waves safely break down and remove stubborn carbon deposits, soot, and other contaminants from internal passages without damaging the component.
Following ultrasonic cleaning, the cooler is thoroughly flushed to remove loosened carbon and cleaning residue, ensuring unrestricted internal flow.
The EGR cooler is completely dried using filtered compressed air and controlled drying methods to eliminate all remaining moisture before final inspection.
Each EGR cooler undergoes a detailed final inspection to verify that internal passages are clean, airflow restrictions have been removed, and the component is ready for reinstallation.
Common signs of a clogged EGR cooler include: